Well Testing & Early Production Facility (EPF)
Well Testing & Early Production Facility (EPF)
- End-to-end manufacturing capability covering Engineering, Procurement, Fabrication, Electrical & Instrumentation, Painting, and Testing, supported by advanced design and analysis software.
- Experienced engineering and design team delivering well testing equipment packages (Standalone & Trailer Mounted) with DNV 2.7-1 certification.
- Proven ability to supply standard and customized oilfield equipment, ensuring cost-effective, reliable products with minimal lead time.
End-to-end manufacturing capability covering Engineering, Procurement, Fabrication, Electrical & Instrumentation, Painting, and Testing, supported by advanced design and analysis software. Experienced engineering and design team delivering well testing equipment packages (Standalone & Trailer Mounted) with DNV 2.7-1 certification. Proven ability...
Read moreEarly Production Facility (EPF)
Stand Alone Packages
Trailer Mounted Packages
Other Well Testing Equipments / Accessories
Early Production Facility (EPF)
- Early Production Facilities (EPFs) are designed using a fast-track modular approach, enabling operators to bring newly drilled wells online quickly and generate early revenue.
- These systems allow simultaneous production and data acquisition, providing critical reservoir performance insights while maintaining continuous operation.
- EPFs typically include separation, gas compression, water treatment, and storage systems, configured for rapid deployment and easy relocation.
- Ideal for short- to medium-term field development, EPFs help reduce project risk, optimize capital expenditure, and validate reservoir potential before full-scale production facilities are commissioned.
Early Production Facilities (EPFs) are designed using a fast-track modular approach, enabling operators to bring newly drilled wells online quickly and generate early revenue. These systems allow simultaneous production and data acquisition, providing critical reservoir performance insights while maintaining continuous...
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Stand Alone Packages
- Offshore packages are engineered to meet stringent offshore operational and safety standards, providing compact, modular, and weather-resistant solutions for offshore production and testing.
- Key equipment includes 3/4-phase well test separators, vertical surge tanks, gauge tanks, choke manifolds, steam heat exchangers/indirect water bath heaters, and low gas metering skids.
- Supporting systems such as pump packages, data acquisition systems (DAS), lab and workshop cabins, surface safety valves, sand management units, burner booms, and pipe packages ensure complete field functionality.
- These packages are designed for ease of transport, quick installation, and minimal downtime, enabling efficient well testing and production operations in offshore environments.
Offshore packages are engineered to meet stringent offshore operational and safety standards, providing compact, modular, and weather-resistant solutions for offshore production and testing. Key equipment includes 3/4-phase well test separators, vertical surge tanks, gauge tanks, choke manifolds, steam heat exchangers/indirect...
Read moreVertical Surge Tank
Al Shirawi standard well testing Surge Tank is a H2S service pressurized vessel designed for various volumes (50 – 100 BBL) with either single compartment or twin compartment. Another advantage of Al Shirawi designed Surge Tank is that the design…
Al Shirawi standard well testing Surge Tank is a H2S service pressurized vessel designed for various volumes (50 – 100 BBL) with either single compartment or twin compartment. Another advantage of Al Shirawi designed Surge Tank is that the design allows for an option of having a 2” steam heating coil with inlet/outlet. The package is designed to offshore lifting standard DNV2.7-1 and CSC approved skid with crash frame for ease of rapid transportation to offshore or onshore worksites globally on container vessels.
Compliance:
Vessel : ASME Sec VIII , Div 1/ANSI B31.3, NACE MR0175, CE-PED ,NORSOK
Structure: DNV2.7 -1/EN-12079/CSC 1496
Steam Heat Exchanger/Indirect Water Bath Heater
Al Shirawi designed & developed various types of Steam Heat Exchangers and Water Bath Heaters for various pressure and temperature ratings. The package is designed to offshore lifting standard DNV2.7-1 and CSC approved skid with crash frame for ease of…
Al Shirawi designed & developed various types of Steam Heat Exchangers and Water Bath Heaters for various pressure and temperature ratings. The package is designed to offshore lifting standard DNV2.7-1 and CSC approved skid with crash frame for ease of rapid transportation to offshore or onshore worksites globally on container vessels.
Compliance:
Vessel : ASME Sec VIII , Div 1/ANSI B31.3, NACE MR0175, CE-PED ,NORSOK
Structure : The standard 20 ft skid frame is designed to meet DNV2.7 -1 and CSC
Gauge Tanks
The atmospheric gauge tank is part of the standard equipment for well testing, it is used to measure low flow rates or to calibrate metering devices on the separate oil lines in a testing system. The tanks can also be…
The atmospheric gauge tank is part of the standard equipment for well testing, it is used to measure low flow rates or to calibrate metering devices on the separate oil lines in a testing system. The tanks can also be used for temporarily storing oil. And hence can also be called temporary oil tanks. These tanks are skid mounted units or trailer mounted test units, have two compartments. As a transfer pump empties one compartment, the other starts getting filled.
Compliance:
Tank : NACE MR0175, CE-PED
Structure: DNV2.7 -1/EN-12079/CSC 1496
Twin trailer mounted packages
- Trailer Mounted Packages are designed for mobile surface well testing, featuring a twin-trailer configuration that combines mobility, safety, and full operational capability in compliance with oil & gas field standards.
- The Primary (Process) Trailer — Zone-rated — integrates all major process equipment including separators, surge tanks, pump skids, 10K/15K psi choke manifolds, and SSV manifolds, supported by Ex-D lighting, Emergency Shutdown (ESD), and Data Acquisition System (DAS) for safe and efficient field operations.
- The Secondary (Utility) Trailer — Non-Zone-rated — includes a 20’ office container, diesel generator sets, utility/instrument air compressor package, diesel storage system, piping package, and flood lights, providing complete power and utility support to the process trailer.
- Both trailers are 40-ton payload desert-application units, fully engineered for harsh environments, supplied ready to operate, and compliant with international health, safety, and performance standards for surface well testing applications.
- Cost-Conscious Packages are engineered as single-trailer solutions to meet the needs of low-budget oilfield operations without compromising performance or safety.
- The integrated design combines both process equipment and utility systems on a single trailer, significantly reducing capital cost, footprint, and mobilization time.
- Each unit is equipped with essential components including separators, pump skids, 10K/15K psi choke manifolds, SSV, data header, lab container, generator, and compressor, providing a fully functional well testing setup.
- These packages are optimized for cost efficiency, quick deployment, and ease of maintenance, making them ideal for short-term projects and remote field operations.
Trailer Mounted Packages are designed for mobile surface well testing, featuring a twin-trailer configuration that combines mobility, safety, and full operational capability in compliance with oil & gas field standards. The Primary (Process) Trailer — Zone-rated — integrates all major...
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Primary (Process) Trailer Specifications
60 feet Primary Trailer length
Process equipment such as Separators, Surge tank, Pumps skids, 10K/ 15K psi Choke manifolds, SSV manifolds, etc mounted trailer
Explosion proof (Ex-D) lighting system
Emergency Shutdown system (ESD)
60 feet Primary Trailer length
Process equipment such as Separators, Surge tank, Pumps skids, 10K/ 15K psi Choke manifolds, SSV manifolds, etc mounted trailer
Explosion proof (Ex-D) lighting system
Emergency Shutdown system (ESD)
Zone rated system
Data Acquisition system (DAS)
Utility Trailer Specification:
20' Office Container
Diesel Generator sets
Utility/ Instrument air compressor package
Diesel storage system
20' Office Container
Diesel Generator sets
Utility/ Instrument air compressor package
Diesel storage system
Piping package
Flood lights
Cost conscious packages
Al Shirawi has designed & developed cost conscious single trailer package to cater the low budgeted oil market. This is a single trailer package comprises both process equipment & utility system. The package consists of Separators, Pumps skids, 10K/ 15K…
Al Shirawi has designed & developed cost conscious single trailer package to cater the low budgeted oil market. This is a single trailer package comprises both process equipment & utility system. The package consists of Separators, Pumps skids, 10K/ 15K psi Choke manifolds, SSV, data header, lab container, generator & compressor.
Other Well Testing Equipments / Accessories
- Storage and Process Support Packages are designed to complement well testing and production systems by integrating all essential field components into modular, transportable units.
- Key equipment includes storage tanks, choke manifolds, data headers, surface safety valves (SSV), low gas metering skids, and pump packages, ensuring safe and accurate process control.
- Supporting infrastructure such as Data Acquisition System (DAS) cabins, laboratory and workshop cabins, sand management units, burner booms, and pipe packages provide complete operational functionality.
- These packages are engineered for high reliability, safety compliance, and ease of mobilization, enabling efficient setup and continuous operation in both onshore and offshore environments.
Storage and Process Support Packages are designed to complement well testing and production systems by integrating all essential field components into modular, transportable units. Key equipment includes storage tanks, choke manifolds, data headers, surface safety valves (SSV), low gas metering...
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